Engineered Wear Solutions

Engineered wear solutions for the most demanding wear applications

Custom wear plate solutions designed to protect your equipment from extreme abrasion, impact and corrosion in mining, cement, steel and power industries.

CementMiningReady-mix concreteAsphaltBulk material handlingIron & SteelPower plant
Who we are

What makes Tough Weld different?

We engineer high-performance solutions that drastically extend equipment lifetime, reduce maintenance costs and eliminate costly unscheduled downtime in heavy industry.

Metallurgical Superiority

Our bimetallic wear plates deliver maximum protection, featuring a high concentration of primary chromium carbides and complex carbides (macro-hardness 58–63 HRC).

Custom Engineering

We do not believe in one-size-fits-all. We analyse the specific wear patterns of your plant to design, cut and fabricate liners, hoppers and chutes tailored to your exact operational layout.

Global Quality Control

From raw materials to the final hard facing layer, every Tough Weld product undergoes rigorous testing to guarantee maximum durability in the field.

Find your plate

What is eating your equipment?

Wear is not one problem. Tell us how your plant fails and we will point you at the grade built for it.

TW100 chromium carbide composite plate surface
Recommended

TW100 Chromium Carbide Composite Plate

Standard chromium carbide overlay plate designed for severe abrasion and low-to-moderate impact.

Full specification
TW200 chromium carbide composite plate surface
Recommended

TW200 Chromium Carbide Composite Plate

Premium bimetallic plate engineered for enhanced structural integrity.

Full specification
TW300 complex carbide overlay wear plate surface
Recommended

TW300 Complex Carbide Overlay Wear Plate

Advanced plate alloyed with niobium, molybdenum and vanadium, built for extreme abrasion combined with heavy impact.

Full specification
TW600 complex carbide overlay wear plate surface
Recommended

TW600 Complex Carbide Overlay Wear Plate

Chromium and tungsten carbide composite cladding engineered for the most extreme abrasion environments.

Full specification
TW-F smooth surface overlay wear plate surface
Recommended

TW-F Smooth Surface Overlay Wear Plate

Seamless, wave-free overlay plate with an ultra-smooth finish that prevents material hang-up and carry-back.

Full specification
Product portfolio

Three ways we protect your plant

From standard plate to a finished component welded to your drawing.

Stack of chromium carbide overlay wear plates

Category 01

Overlay Wear Plates

TW100, TW200, TW300, TW600 and TW-F smooth surface, plus TW-X built to your requirement.

Plate grades
Overlay wear pipes and fittings

Category 02

Overlay Wear Pipes

Internally clad piping, elbows, tees, reducers and U-bends up to 40 ft, from 3 inches.

Pipe program
Custom fabricated overlay wear components

Category 03

Custom Fabrication

Plasma cutting, rolling, bending and structural welding, ready to install from your drawings.

Fabrication
Get in touch

Solve your wear problems today.
Talk to an engineer.

Our team of wear engineering specialists is ready to help you find the right plate solution for your application. Get in touch for technical consultation, quotes, or to discuss custom solutions.

Request a quote